Applications

Leveling and angular measurements are vital functions for most precision equipment installation, machine alignments and metrology in many industries within the precision engineering cluster. Imprecise leveling a machine affects its structural stability thus severely reduces the accuracy and quality performances of a machine/equipment. In fact, precision levelling, angle measurement/alignment and surface flatness profiling tasks essentially involve 2-dimentional planes rather than single-axis lines. Thus, 2-axis simultaneous angles display and real-time continuous tracking of surface plane angles readings are required to effectively guide application engineers in adjusting precision object/machine to a targetted position accurately. Digi-Pas® pioneered world's-first 2-axis simultaneous angles display instrument (US patented) embedded with vibrometer offers superior performance that empower engineers in eradicating constraints associated with using traditional single-axis 'bubble' or digital levels that requires them to conduct those time-consuming tasks 'one axis at a time' with tedious trial-and-error iterations.

With reference to User's testimonials, feedbacks, and from interacting with professionals, and trade specialists in many countries over the years, countless valuable application information on "where", "how" and "why" Digi-Pas® 2-axis digital levels have been used to simplify and speed up those tasks productively, with higher accuracy and improved quality.

The following are samples of applications in various industries for user convenient reference. Many of these pictures below are obtained resulting from our user’s generous courtesy while others are provided for solely illustrative purpose.

Precision Engineering Applications

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    Digi-Pas® DWL-3000XY & DWL-3500XY are used for installation, setup, maintenance of milling & surface grinding CNC machines. It is able to accurately level jig & fixtures and worktable of the machines prior to machining process for achieving exact and precise flat surface machining. Precise fabrication setups keep the machined parts within the required tolerance.

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    Digi-Pas® DWL-3500XY 2-Axis Precision Machinist level is used for installation, setup & maintenance of very high precision CNC machines.

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    Precision parts/components machining requires continuous quality assurance monitoring and is particularly important in managing production yield and thus cost. The Digi-Pas® DWL-3500XY with build-in vibrometer and data logging features enable production engineering team to effectively evaluate each CNC machine performance with precise numerical data and vibration graphs.

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    Digi-Pas® DWL-3000XY 2-Axis model is used during installation & setup of Vision Measurement Equipment for levelling & checking equipment's positional stability to achieve high quality sharp image capturing & measurement.

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    Digi-Pas® DWL-3500XY 2-Axis Machinist Digital Level is suitable for precision Coordinate Measurement Machine (CMM) installation & setup. The device provide high precision levelling and checking for machine's positional stability to achieve high quality sharp image capturing and measurement.

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    The Digi-Pas® DWL-3000XY 2-axis model is used for manufacturing automation applications. Usually used to set the robot welding angle, the mechanical precision automatic manipulator of the robot assembly.

Other Applications

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    Digi-Pas® DWL-3500XY 2-Axis Precision Machinist level is used for installation, setup & maintenance precision measurement instruments in wafer foundry.

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    Digi-Pas® DWL-3000XY & DWL-3500XY is used for aligning precision fixtures. Absolute levelling and positional accuracy are required in meeting tight tolerance for highest quality in many manufacturing processes within semiconductor wafer foundries.

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    Digi-Pas® setup and maintenance of wire bonders in semiconductor backend assembly require high machine positional stability. Precise levelling for wire bonding machine prevents unnecessary structural vibration affecting wire-bond quality and production yield. The DWL-3000XY levelling and vibrometer features serve the above purpose effortlessly.

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    Digi-Pas®DWL-3500XY 2-Axis Precision Machinist level is used for monitoring a precision wafer manufacturing equipment performance.

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    Digi-Pas® DWL-3500XY 2-Axis model is used in railway maintenance & operation.

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    Digi-Pas® DWL-3000XY is used in railway maintenance & operation to detect rail tracks deformation and elevation variations. It is a useful tool in aids for rail lines realignment, repair and construction of a new rail line. Accurate rail tracks longitudinal profile levelling and transversal alignment lead to enhanced safety standard for high speed railway operation.

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    Digi-Pas® DWL-3500XY 2-Axis model is used in research laboratory for laser guided beam setup.

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    The Digi-Pas® DWL-80 Pro model is used to set up biomedical tube racks & specimens.

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    The Digi-Pas® DWL-3000XY 2-axis model is used for leveling precision equipment used in laboratories.

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    Digi-Pas® DWL-3500XY 2-Axis model is used in conjunction with a guided laser beam to assist setup of satellite launch pad.

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    Digi-Pas® DWL-3000XY 2-Axis model is used to setup launch pad for unmanned aerial vehicle (UAV).