Applications

Leveling and angular measurements are vital functions for most precision equipment installation, machine alignments and metrology in many industries within the precision engineering cluster. Imprecise leveling a machine affects its structural stability thus severely reduces the accuracy and quality performances of a machine/equipment. In fact, precision levelling, angle measurement/alignment and surface flatness profiling tasks essentially involve 2-dimentional planes rather than single-axis lines. Thus, 2-axis simultaneous angles display and real-time continuous tracking of surface plane angles readings are required to effectively guide application engineers in adjusting precision object/machine to a targetted position accurately. Digi-Pas^® pioneered world's-first 2-axis simultaneous angles display instrument (US patented) embedded with vibrometer offers superior performance that empower engineers in eradicating constraints associated with using traditional single-axis 'bubble' or digital levels that requires them to conduct those time-consuming tasks 'one axis at a time' with tedious trial-and-error iterations.

With reference to User's testimonials, feedbacks, and from interacting with professionals, and trade specialists in many countries over the years, countless valuable application information on "where", "how" and "why" Digi-Pas^® 2-axis digital levels have been used to simplify and speed up those tasks productively, with higher accuracy and improved quality.

The following are samples of applications in various industries for user convenient reference. Many of these pictures below are obtained resulting from our user’s generous courtesy while others are provided for solely illustrative purpose.

Manufacturing Applications

Digi-Pas^® DWL-5000XY is mounted on mobile heavy-lift crane system for continuous monitoring and timely providing tilt angle versus crane elevation position to the crane operator in ensuring field operational safety control and management.
Accurately calibrating robotics arm encoders to maintain precise positional location is critical to achieve desired performance and required safety. Digi-Pas^® DWL-3000XY & DWL-3500XY provide angular reference to calibrate each arm encoder of robotic arms and manipulators.
The Digi-Pas^® DWL-3000XY 2-axis model is used for manufacturing automation applications. Usually used to set the robot welding angle, the mechanical precision automatic manipulator of the robot assembly.
Digi-Pas^® DWL-1000XY Digital Post Level is used for standing steel structures.
The simultaneous display for dual axis feature of Digi-Pas^® DWL-3500XY master machinist digital level speeding up alignment procedures and reducing training level for new operators to reliably achieve precise levelling results. Operator does not need to meticulously taking readings in both directions over and again as experienced with traditional single axis levels.
Digi-Pas^® DWL-3500XY 2-Axis Precision Machinist level is used for installation, setup & maintenance precision measurement instruments in wafer foundry.
Precision parts/components machining requires continuous quality assurance monitoring and is particularly important in managing production yield and thus cost. The Digi-Pas^® DWL-3500XY with build-in vibrometer and data logging features enable production engineering team to effectively evaluate each CNC machine performance with precise numerical data and vibration graphs.

Other Applications

Digi-Pas^® DWL-3000XY 2-Axis model is used during installation & setup of Vision Measurement Equipment for levelling & checking equipment's positional stability to achieve high quality sharp image capturing & measurement.
Digi-Pas^® DWL-3500XY 2-Axis Machinist Digital Level is suitable for precision Coordinate Measurement Machine (CMM) installation & setup. The device provides high precision levelling and checking for machine's positional stability to achieve high quality sharp image capturing and measurement.
Digi-Pas^® DWL-3000XY 2-Axis model is used to setup railway infrastructure, including track, signalling and stations.
Setup and maintenance of wire bonders in semiconductor backend assembly require high machine positional stability. Precise levelling for wire bonding machine prevents unnecessary structural vibration affecting wire-bond quality and production yield. The DWL-3000XY levelling and vibrometer features serve the above purpose effortlessly.
Digi-Pas^® DWL-3500XY 2-Axis Precision Machinist level is used for installation, setup & maintenance precision measurement instruments in wafer foundry.
Digi-Pas^® DWL-3500XY 2-Axis model is used in railway maintenance & operation.
Digi-Pas^® DWL-3000XY is used in railway maintenance & operation to detect rail tracks deformation and elevation variations. It is a useful tool in aids for rail lines realignment, repair and construction of a new rail line. Accurate rail tracks longitudinal profile levelling and transversal alignment lead to enhanced safety standard for high speed railway operation.
Digi-Pas^® DWL-3500XY 2-Axis model is used in research laboratory for laser guided beam setup.
The Digi-Pas® DWL-80 Pro model is used to set up biomedical tube racks & specimens.
The Digi-Pas® DWL-3000XY 2-axis model is used for leveling precision equipment used in laboratories.
Digi-Pas^® DWL-3500XY 2-Axis model is used in conjunction with a guided laser beam to assist setup of satellite launch pad.
Digi-Pas^® DWL-3000XY 2-Axis model is used to setup launch pad for unmanned aerial vehicle (UAV).